In Situ Characterization of Strength and Distortion During Powder Metal Processing

Abstract

Thermogravimetric analysis and dilatometry are two common in situ measurement techniques used in powder processing to obtain information regarding thermal debinding and sintering. However, these two techniques provide negligible information regarding critical phenomena such as distortion or cracking. This paper discusses newer characterization techniques used to measure in situ strength evolution to help understand defect generation during the thermal debinding process. The information obtained from these in situ measurement techniques assists in intelligent design of optimal thermal cycles and in selection of binders targeted at manufacturing dense sintered components with minimum defects and distortion. The paper discusses examples of applications developed based on the information provided by in situ characterization of strength and distortion.